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ARTICLES粗糙度輪廓儀技術方案說明、
精密測量行業20年!Focus on R&D of precision measurement instruments since 1999,
通過ISO9001:2000國際質量體系認證;ISO9001:2000 qualified
通過高新技術企業認證;High and new technology enterprise qualified
儀器測量原理Measurement Principle
該儀器為直角坐標測量法,觸針接觸式。X軸采用高精密的摩擦導軌為基準,Z1軸采用數字傳感器,測繪出被測零件的表面輪廓形狀的坐標點,通過計算機的軟件對傳感器采集的原始數據進行數學運算處理,標注所需的測量項目。
● Cartesian coordinates, stylus contacts.
● High precision air floating guide rail –As the measuring datum of X coordinate to guarantee the linear moving accuracy in X direction.
● High precision digital sensor – to get signal of Z coordinate for measuring the profile of various precise mechanical piece part.
● Computer and windows-based MMD measuring program to process the measuring data, easy for printing and filing
測量功能Main Function
尺寸:包含水平距離、垂直距離、線性距離、半徑、直徑
夾角:包含水平角、垂直角、夾角
位置公差:包含平行度、垂直度
形狀公差:包含直線度、凸度、圓弧輪廓度
輔助生成:包含輔助點、輔助線、輔助圓
Dimension:Contains the horizontal distance, vertical distance, linear distance, radius and diameter
Angle: Horizontal Angle, vertical angle, cross angle
Position tolerance: contains the parallelism and perpendicularity
Form tolerance: contains the straightness, crown, circular arc profile
Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle
粗糙度分析:Ra,Rq,Rz(Ry),Rz(DIN),R3z,Rz(jis),Rp,Rv,Rt,Rsk,Rsm,Rc ,Rpm,RkuRdq,Roc,Mr1,Mr2,Rpk,Rvk,Rk,Rdc,A1,A2,R,Rx,AR,Rcp,Rmax,Rz-ISO等
波紋度分析:wt,wa,wp,wv,wq,wc,wku,wsk,w,wx,wz,wsm,wdc,wte,wmr,Aw,c(wmr)wmr(c),wdq等
原始輪廓 Pt Pa Pp Pv Pq Pc Pku Psk Pdq/p△q Psm Pdc Pmr(c) Pz Pmr C(pmr)等
技術參數Main Parameters
項目 Item | 參數 Parameter | 分辨率 | |
輪廓測量范圍 Measurement range 測量精度 Measurement Accuracy | X軸axis | 100mm | 0.1μm |
直線度Straightness | 0.6μm /100mm | -------- | |
Z1(傳感器量程)Sensor | 60mm(粗糙度量程同步) | 0.05μm | |
Z高度Height | 650mm | 立柱 | |
最小內孔Min. inner hole | 30mm (換小測針可測更小內徑) | ---------- | |
線性精度 | ≤±(0.8+I0.12HI)μm | - ------ | |
圓弧 | ≤(1.2+R/8) | 2mm<R<10mm 的標準球,取樣圓弧夾角為 120° | |
角度 | ≤±1′ | 60°、90°的角度塊,角 邊取樣長度為 5mm | |
粗糙度部分 | 殘值噪聲 | ≤0.005μm | λc 為0.08mm,測量速度 為 0.1mm/s,測量平晶 |
粗糙度測量重復性 | 1δ≤2nm | 采用 Ra 為0.35-0.5μm 的方波標準件 | |
粗糙度示值誤差Indication error | ±5% | 國標 | |
粗糙度示值穩定性Indicative stability | ≤±7% | 國標 | |
粗糙度測量重復性 Repeatability measurement | ±3% | 國標 | |
分辨率Resolution | 0.1μm | ---------- | |
產地Origin | 美國MicroE (America) | ------- | |
傳感器 Sensor | 類型 Type | 光柵傳感器 Digital grating sensor | ----------- |
分辨率Resolution | 0.05μm | ------- | |
產地Origin | 美國MicroE (America) | --------- | |
評定長度Assessment length | λc×3、4、5、6、7 | --------- | |
截止波長Cut-off wavelength | 0.025、0.08、0.25、0.8、2.5、8mm | ---------- | |
爬坡角度Climbing Ability | 上升77°(Upside), 下降88°(Downside) | ------- | |
測量速度Meas. Speed | 0.02mm至4.0mm/s | ---------- | |
測量方式Meas. Mode | 傳感器移動Sensor moving | -------- | |
XZ1Z | 三軸電動控制 | 軟件手柄都可控制 | |
電源Power | AC 220V±10% 50Hz | ------- | |
環境要求Environmental conditions | 相對濕度(RH):<85% 以上參數均在 20℃± 2℃,階梯溫度不超過2℃/h 和地面振動最大 RMS<50Hz 2.5μm/s 且RMS>50Hz 5.0μm/s 的環境下 測得 |
技術亮點Technical highlights
無需轉換傳感器、測針;實現一次測量 粗糙度、輪廓儀同時分析
No need to change sensors and needles; Simultaneous analysis of roughness and profilometer can be achieved at one time.
一次測量,可分析工件不同區域粗糙度,提高測量效率
One measurement can analyze the roughness of different parts of the workpiece and improve the measuring efficiency.
X軸采用摩擦直線導軌,精度高,壽命長
X-Z1軸采用進口數字式傳感器,精度高、線性好
Z1 axis adopts imported digital sensor with high precision and good linearity
簡易的測針更換設計,一次安裝,無需校正 Simple stylus replacement, one time installation, no need correction
軟件支持中英文一鍵切換 Software supports one-click switching between Chinese and English
支持winXP、win7系統 Support winXP, win7 system
軟件標注與CAD標注一樣 Software annotation is the same as CAD
圓弧、線自動識別 Automatic Recognition of Arc and Line
支持DXF格式文件導入、導出,定制CAD格式導出
Support DXF format file import and export, customize CAD format export
支持連續標注、基準標注、支持任意插入點
Support for continuous annotation, base annotation, and insert points randomly
支持圖形自由旋轉及坐標自由旋轉 Support graphic and coordinate free rotation
原始數據自動保存,便于多次標注The original data can be saved automatically for multiple annotations.
鏡像功能,可保存標注后文件 Mirror function to save annotated files
可對X、Z1軸當前位置進行監控 The current position of X and Z1 axes can be observed.
具有測針自動接觸、自動抬起、自動回退功能 Stylus automatic contact, lifting and return .
可以對操作進行無限次的撤銷及恢復操作 Indefinitely operation for Revoked and Restored
捕捉開關打開時,自動生成及捕捉交點、圓心 、線段中點、端點、圓弧交點、中點、切點等特征點
When the capture switch is turned on, it automatically generates and captures the characteristics of intersection point, circle center, line segment point, end point, arc intersection point, midpoint and tangent point.
即使在非比例放大的情況下,也能進行正常的角度、圓弧、水平、垂直、線性等標注。
Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical and linear labeling can be annotated normally.
軟件界面
產品(Product) | 包裝(Packing) | 總重量 (Wt.kg) | 體積 (CBM m3) | ||||||
Lx | Ly | Lz | Wt(kg) | Lx | Ly | Lz | Wt(kg) | ||
1500 | 800 | 1800 | 350 | 960 | 96 | 96 | 50 | 400 | 0.88 |
使用要求Usage requirement
功率需求(Power): AC 220V±10% 50Hz
環境要求(Environment requirement):溫度(T):10~30℃;相對濕度(RH):<85%
安裝地點無明顯振源 (No obvious vibration)
單獨地線 (Independent grounding)
主要配置Main configuration
部件名稱 Part Name | 項目名稱 project name | |
機械部分 Mechanical Part | 主機儀器架 Host instrument stand x1 | |
大理石工作臺面 Granite table: 1 | ||
導軌系統 floating guide rail: 1 | ||
方立柱系統 Up-right Column : 1 | ||
數字傳感器 Digital Sensor: 1 | ||
調整工作臺 Adjustment Table | 水平調整系統Horizontal adjustment device | |
回轉及角度調試系統Rotation adjustment device | ||
平口裝夾系統 Fixture | ||
校正標準件一套 Calibration Gauge : 1 set | ||
測頭與測桿 Stylus and Probe | Φ3*21mm R0.025mm 斜測針 :2根 Φ3*21mm with R0.025mm slope tip: 2 pcs | |
Φ3*20mm R5μm 尖測針 :1根 Φ3*20mm with R5μm Needle probe: 1pcs | ||
Φ8*150mm 測桿: 1根, Φ8*150mm Probe: 1 pc | ||
電器部分 Electrical Part | 電器控制系統Electrical control system:1 | |
電腦(Computer)1 | ||
HP噴墨打印機(HP Inkjet Printer)1 | ||
測量軟件(Software):1 |
安裝、驗收
1、安裝與培訓
1.1我公司負責在用戶現場對設備行進安裝和調試;
Supplier is responsible for Installation and testing on user site.
1.2在設備安裝調試時對買方技術人員進行理論、實際操作及維修等培訓,使用戶技術人員掌握設備操作,能熟練使用設備進行檢定工作,保證設備正常運行并能排除設備的一般故障和特殊保養。.
The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance.
2、驗收
2.1驗收標準:按現行國家檢定規程以及合同技術協議為準。
Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.
2.2驗收項目:核對該設備的供貨清單,如有漏項和短缺,我司負責免費補齊。
Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.
粗糙度輪廓儀技術方案說明售后服務
質保期:設備安裝驗收合格之日起12個月內,但不超過發貨之日起15個月。
Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.
質保期內:實行“三包"政策,公司負責為用戶免費提供計量測試技術咨詢服務。
Warranty period: Three guarantees, meanwhile providing free testing or technology consulting
質保期外:我公司提供終身優惠服務和技術支持,設備出現故障需要修理時,所換零件按成本價收取。我司有備品備件庫,終身負責為用戶以成本價提供備品備件服務。
After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.
服務響應時間:接到故障請求電話后,5小時內回應,我司通過電話、微信或郵件的方式指導買方排除故障;若故障仍不能排除,將在72小時內派技術人員上門解決問題。
Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, or If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.
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